Custom Balusters
100% Made in the USA Wrought Iron Components
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Custom Balusters
Designing Beyond the Standard
In a world of mass production, the desire for a home that reflects individual personality and design intent is stronger than ever. Custom balusters offer a way to bring that individuality into both interior and exterior railings, delivering character that standard components simply cannot achieve.
Rather than adapting your vision to off-the-shelf parts, our custom metal solutions allow the architecture to speak clearly and authentically. The result is a railing system that feels intentional, expressive, and uniquely yours.
Rooted in Architecture and Place
At Twisted Bars, we understand that architectural authenticity is essential. Our iron balusters are designed to support a wide range of regional styles and historical references, from the rugged simplicity of Rocky Mountain cabin railings to the ornate flourishes of Italian Renaissance–inspired banister rail.
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Form, Texture, and Visual Expression
The journey into custom spindle design begins with form. A single, well-placed twist can catch the light and break the repetition of a long railing, adding visual interest with a modern sensibility.
For a more grounded and substantial look, hammered balusters introduce texture that recalls hand-forged iron. This approach works especially well in Tuscan, Mediterranean, or rustic industrial designs, bringing a sense of history and permanence. Shaped or bowed profiles add gentle curves that soften rigid lines, while scrolls or belly pickets create grandeur on sweeping staircases or stately balustrades.
Continuity Without Compromise
Our custom offerings are especially suited for homeowners who value continuity of style. In the Appalachian foothills, tree-bark textures echo natural surroundings. In the Southwest, hammered elements complement adobe walls and exposed beams. Along the East Coast, twisted profiles feel right at home in Colonial restorations and nautical-inspired porches.
While flexibility in length and form is part of the process, the true strength of our custom balusters lies in how seamlessly they integrate into a project’s architectural identity. Whether matching existing ironwork or pursuing a design-forward renovation, Twisted Bars provides refined, ready-to-install solutions—ensuring you never have to compromise your vision.
Designing Beyond the Standard
In a world of mass production, the desire for a home that reflects individual personality and design intent is stronger than ever. Custom balusters offer a way to bring that individuality into both interior and exterior railings, delivering character that standard components simply cannot achieve.
Rather than adapting your vision to off-the-shelf parts, our custom metal solutions allow the architecture to speak clearly and authentically. The result is a railing system that feels intentional, expressive, and uniquely yours.
Rooted in Architecture and Place
At Twisted Bars, we understand that architectural authenticity is essential. Our iron balusters are designed to support a wide range of regional styles and historical references, from the rugged simplicity of Rocky Mountain cabin railings to the ornate flourishes of Italian Renaissance–inspired banister rail.
Each design respects the context in which it is placed. Whether subtle or elaborate, custom balusters help ensure your railing feels connected to its surroundings rather than imposed upon them.
Continue reading
Form, Texture, and Visual Expression
The journey into custom spindle design begins with form. A single, well-placed twist can catch the light and break the repetition of a long railing, adding visual interest with a modern sensibility.
For a more grounded and substantial look, hammered balusters introduce texture that recalls hand-forged iron. This approach works especially well in Tuscan, Mediterranean, or rustic industrial designs, bringing a sense of history and permanence. Shaped or bowed profiles add gentle curves that soften rigid lines, while scrolls or belly pickets create grandeur on sweeping staircases or stately balustrades.
Continuity Without Compromise
Our custom offerings are especially suited for homeowners who value continuity of style. In the Appalachian foothills, tree-bark textures echo natural surroundings. In the Southwest, hammered elements complement adobe walls and exposed beams. Along the East Coast, twisted profiles feel right at home in Colonial restorations and nautical-inspired porches.
While flexibility in length and form is part of the process, the true strength of our custom balusters lies in how seamlessly they integrate into a project’s architectural identity. Whether matching existing ironwork or pursuing a design-forward renovation, Twisted Bars provides refined, ready-to-install solutions—ensuring you never have to compromise your vision.
Hammered Iron Balusters are produced in the following materials in our Lima, OH factory.
- Aluminum
- Brass
- Copper
- Iron
- Metal
- Steel
- Wrought Iron
In addition to our custom sized Hammered Iron Balusters, we also offer the following standard sizes:

Round Sizing
- 3/8″ Round
- 1/2″ Round
- 5/8″ Round
- 3/4″ Round
- 1″ Round
- 1 1/4″ Round
- 1 1/2″ Round*

Square Sizing
- 3/8″ Square
- 1/2″ Square
- 5/8″ Square
- 3/4″ Square
- 1″ Square
- 1 1/4″ Square
- 1 1/2″ Square

Flat Sizing
- 3/4″ Flat
- 1″ Flat
- 1 1/4″ Flat
- 1 1/2″ Flat
- 2″ Flat
- 2 1/2″ Flat*
- 3″ Flat*
- 4″ Flat*
* Available in certain textures. Contact us for information.
Hammered Iron balusters are produced in over 13 unique textures as shown below.
100% Made In The USA
Twisted Bars Processes & Textures
Twisted Bars provide a classic look for staircases and railings. Created with pride by Ohio craftsmen, these quality Iron balusters are the perfect focal point for any Iron railing.






